Application

Sales of the core product, molecular-sieve pervaporation membranes, are made to the United States and the European Union.

Tetrahydrofuran


Background Art

  Tetrahydrofuran is widely used as a solvent, a feedstock for organic synthesis, and a pharmaceutical solvent, for example in the preparation of Grignard reagents. During production and use, tetrahydrofuran can form an azeotropic mixture with water (containing 5.3% water), and dehydration recovery is typically achieved using desiccants—such as alkalis or hygroscopic salts. However, this approach is operationally complex, energy‑intensive, highly polluting, yields low product recoveries, and makes it difficult to obtain high‑purity solvent.

Technical Comparison

 

Membrane dehydration

Calcium chloride dehydration

Pressure-swing distillation

Number of distillation columns

0

1~3

2

Operating pressure MPa(G)

0.15~0.25

Atmospheric pressure

High-voltage tower: ≥0.4
Low-pressure tower: Atmospheric pressure

Steam consumption t/t of raw material

0.32

0.3

1.5

Consumption of circulating water (32°C): m 3 /raw material

19

15

80

Low-temperature water (15°C) consumption m 3 /raw material

3

2

6

Chilled water (-3°C) consumption m 3 /raw material

18

-

-

Electricity consumption kWh/t of raw material

10

2

6

Calcium chloride consumption per ton of raw material

-

170

-

Processing fee: yuan/ton of raw material

97.3

236

325

Operational complexity

Continuous operation, high degree of automation, operated by a single person.

Batch operation, high labor intensity, requires periodic cleaning of the tower and kettle.

Continuous operation, with complex start-up and shutdown procedures and a heavy workload.

Security

Self-controlled chain, safe

Relatively safe

The high-pressure tower operates at elevated pressure, and the tetrahydrofuran concentration in the tower bottom is relatively high, resulting in reduced safety.

Device Requirements

No special requirements.

Equipment and piping must be resistant to chloride-ion corrosion.

High-pressure towers operate at elevated pressures, placing stringent demands on equipment and sealing.

Process drawbacks

None

Generates significant amounts of chlorine-containing waste liquids and residues.

The start-up and shutdown procedures are complex, with low safety levels, large feed‑liquid circulation rates, and high energy consumption.

 

 Tetrahydrofuran